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Ed Ring
March 17, 2008

Is an affordable EV mini-roadster almost here?  PML Flightlink’s EW Series of roadworthy in-wheel motors includes the EW 30/60.  Each of these motors weighs just under 40 pounds, or 18 kilograms, and each motor runs up to 14.4 kilowatts, or 19.3 horsepower.


PML Flightlink’s EW Series 30/60,
14.4 kW in-wheel motor.
(Photo: PML Flightlink)

With “internal tapered heavy duty roller bearings that can withstand heavy radial radial loads for robust use,” and “standard flange fittings to accept different wheel rim sizes,” this appears to be the wheel we’ve been looking for.


The specifications look great (view detailed performance data and diagrams); with four of these lightweight 30/60 motors combining to deliver about 80 horsepower, you could have an efficient two seat roadster - maybe finding an off-the-shelf in-wheel motor is the harbinger of a new, affordable generation of smart, clean, green cars.  


For affordable, long range driving, imagine a simple, affordable, all-wheel drive series EV, with onboard 15 horsepower clean diesel generator, an ultralight 5-10kW battery, and a Silicon Valley’esque power management system.  These next generation EV roadsters could employ single-speed in-wheel motors, with light-weight batteries and low horsepower, clean diesel generators - with four motors weighing a total of only 160 pounds, aerodynamic, using advanced composites for crash surfaces - could probably deliver 100+ mpg on diesel generator power only.  


Batteries offer the EV surge ability as well as a range of battery-only mileage from land-based recharging.  As a single-speed (hence more affordable and lighter weight) EV, it helps to have as much circumference on the wheels as practically possible.  Despite the impressive power-to-weight ratios achieved using in-wheel motors - you eliminate the weight (and cost) of the transmission and the drivetrain - in single speed the EV’s highest top speed is limited by the maximum motor RPM.  But they can likely zoom.


Motors from PML, batteries from ABAT?  Suppliers are sprouting like great shoots of spring, upwellings of new life as the warm sun shines, the days lengthen, lifegiving rains are in the air, and the global EV ecosystem comes alive.  There is pollen blowing across the world in this spring of 2008, the ferment of innovation and enterprise.  How many next generation iterations of the infinite designs of smart, clean, green cars are out there?  How many EV equivalents of the Model T are about to arise?


Ed Ring is the Editor of EcoWorld, reporting on clean technology and the status of species and ecosystems.


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Posted by Ed Ring at 09:28 AM Technorati this!del.icio.us this!digg this!StumbleUpon ToolbarShare on FacebookEmail this!
Also posted in Networks: GoingGreen | AlwaysOn |
dougvining
I admire your vision for new smart EVs, Ed. And we'll run those diesel generators on biodiesel, made from algae, of course! :-)
dougvining – March 17, 2008 11:48 AM
mvilimek
Interesting. We had been working on a similar design but we came across several fatal flaws;

1. Unsprung weight: In every modern car the main factor to make it ride smoother and go around the corner better is less unsprung weight, not adding 40lbs more.

2. Mechanical Stress: More unsprung weight means more mechanical stress. These motors have extremely tight tolerances in order to improve efficiency and will be quite sensitive to imperfect roads (even with high quality taper bearings).

3. Weather Proofing: The motors are now in the muck, sealing them is a very challenging situation. Now think 100k miles of abusive driving.

4. Gearing: Starting from a stand still going up a hill in San Francisco with a full load of people, without burning up your windings and degaussing the fields is even more challenging. Gearing is your best friend.

Of course this is a the basic summary of the numerous problems with this design. So what is the hub motor good for? Forklifts, vehicles in a controlled environments and trains (think Dr. Porsche and Big Bertha).

What I will say, is this is a great starting point to a better design. Along the lines of what Ed is really trying to say; we need to rethink the entire architecture of the modern vehicle. From the way it is design, manufactured and sold; eliminating a hundred years of legacy design. The Prius, Telsa and Volts are designs based in thaa legacy architecture.
mvilimek – March 21, 2008 04:58 PM
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